The colleague that reads the PLC trace — before the next shift inherits your problem.
Intuigence AI gives Tier-1 process engineers an AI copilot that names the root-cause station and writes the work order, in the time it takes to walk the line. Intuigence is not a replacement for your MES or CMMS — it sits alongside them and reads the PLC traces your existing systems already log.
Throughput drops inherit themselves.
When a fault occurs at shift's end, institutional knowledge walks out the door. The incoming engineer spends the first hour re-diagnosing what the previous shift already knew.
Most Tier-1 plants lose 2–4 hours per day to this pattern — one station, repeating.
45–60 min re-diagnosis tax at every shift change on recurring faults
OEE dashboards show the red cell but not the root-cause station
Work orders written from memory are incomplete — second fault event 40% of the time
Senior process engineer tribal knowledge retires when they do
From PLC trace to closed work order.
Trace Ingestion
Intuigence AI reads live PLC telemetry via read-only OPC-UA or MQTT bridge. No ladder-logic changes, no network re-segmentation.
Root Cause Isolation
The AI correlates fault signatures across up to 128 stations, names the probable cause station and fault mode, with confidence intervals a process engineer can verify.
Work Order Draft
A structured work order — part numbers, corrective action, station reference, priority — is ready before the shift ends. Engineer reviews, approves, submits.
Built for the plant floor, not the boardroom.
PLC Trace Reader
Parses signal timelines across Rockwell, Siemens, and Beckhoff systems. Identifies deviation windows without manual tag selection.
Station-Level Root Cause
Ranks stations by fault probability. Shows the specific signal sequence that led to the hypothesis — not a black box.
Work Order Writer
Generates structured, maintenance-ready work orders in your plant's format. Part number lookup from connected CMMS.
Shift Briefing
Auto-generates an end-of-shift summary: open faults, root-cause hypotheses, recommended watchpoints for incoming engineer.
What process engineers say.
I used to spend the first 45 minutes of every shift re-reading the logbook trying to figure out what the last engineer actually found. With Intuigence AI, that context is already synthesized when I badge in.
The trace-reading is what got me. Most tools tell you a cell is down. This one tells you which station, which signal deviation, and gives you a draft work order before you've walked to the cell.
Ready to stop inheriting the same throughput drop?
Join the process engineering teams running pilot access at Tier-1 plants in Michigan and Ohio.