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Platform Deep-Dive

Trace to work order in one flow.

A non-disruptive AI layer that reads existing PLC telemetry, isolates the root-cause station, and delivers a structured work order — all before the next shift badge-in.

PLC RACK OPC-UA MQTT AI ENGINE WORK ORDER DRAFTED SHIFT BRIEFING GENERATED READ-ONLY CONNECT No ladder-logic edits · No downtime · No network re-segmentation
Architecture

How the platform connects to your floor.

Intuigence AI platform architecture: PLC telemetry ingestion through AI engine to work order and shift briefing outputs
Intuigence AI platform: from PLC telemetry to closed work order
Industrial PLC control cabinet with OPC-UA network connections in a Tier-1 manufacturing plant
Trace Ingestion

Read-only, non-disruptive.

Connects to existing PLCs via OPC-UA Classic or MQTT Sparkplug. No ladder-logic edits. No downtime. Tested on Rockwell ControlLogix, Siemens S7-1500, Beckhoff TwinCAT.

  • Passive read-only tap — plant control flow is unchanged
  • Edge compute option for air-gapped OT networks
  • Configurable tag mapping — no blind ingestion
Root Cause Engine

128-station correlations in under 4 minutes.

Temporal correlation across up to 128 station signal timelines. Confidence-ranked station list. Fault-signature evidence citations. Built for engineers to verify, not just trust.

  • Confidence intervals shown — not a black-box score
  • Signal-level evidence citations per hypothesis
  • Engineer can accept, reject, or add notes before work order
Process engineer reviewing AI-generated fault analysis on a plant floor workstation
Maintenance technician reviewing a work order on a ruggedized tablet at a manufacturing station
Work Order Writer

Structured, not guessed.

Generates maintenance-ready work orders in configurable templates. Pulls part numbers from connected CMMS (SAP PM, IBM Maximo, Infor EAM). Priority classification based on OEE impact estimate.

  • Configurable work order template per plant format
  • CMMS push: SAP PM, IBM Maximo, Infor EAM, REST API
  • Engineer sign-off required before submission

See the platform on your line data.

Pilot access is scoped to your specific PLC hardware, station count, and shift structure — starting with a direct conversation with Moe about your current fault patterns and CMMS setup.